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Category · Around fork tines – protection & transport for forklift fork tines

Around fork tines fork-tine guard & fork-tine pallet – protection & storage

Two field-proven aids for the safe handling of fork tines: the fork-tine guard protects shelving, walls and goods from damage when the tines are driven in – with a red-and-white warning marking and a securing device against slipping off. The fork-tine pallet enables the orderly storage and transport of loose spare tines by forklift or pallet truck.

✅ Fork-tine guard – shelving & wall protection ✅ Fork-tine pallet – transport of loose tines ✅ Hot-dip galvanised & painted ✅ Delivery time 3–4 weeks

Fork-tine guard – protection when driving in

The fork-tine guard is fitted onto the tine tips and protects shelving, pallets and walls from damage when the forklift drives in. A red-and-white warning marking makes the tine tips more visible and increases safety in warehouse operations. Suitable for fork-tine lengths up to 1200 mm.

Fork-tine pallet – transport of loose tines

The fork-tine pallet enables the orderly transport and storage of loose replacement and spare tines. Thanks to continuous runners, it can be picked up from all sides with forklifts and pallet trucks. Available for 4 tines (GZP 4) or 8 tines (GZP 8), hot-dip galvanised for lasting protection.

When is a fork-tine guard useful?

Wherever forklifts work in narrow racking aisles or near sensitive goods, the fork-tine guard considerably increases safety. Typical areas of use are high-bay warehouses, warehouses with narrow through-passages, operations with painted or sensitive goods, and all facilities where shelving damage from tine contact is a known problem.

When do I need a fork-tine pallet?

Operations with several forklifts and different tine sizes need a safe way to store spare tines and transport them between forklifts. Placing loose fork tines on the floor is dangerous and disorganised – the fork-tine pallet creates order and enables safe relocation by forklift or pallet truck.

Fork-tine accessories for safe warehouse operations

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Fork-tine guard – how it is fitted

The fork-tine guard is simply fitted onto the tine tips – no tools, no screws. A securing device prevents it from slipping off while travelling. The guard stays permanently on the tines and is only removed when needed. A length of 995 mm fully covers the critical tip zone; suitable for tines up to 1200 mm long.

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Shelving damage from fork tines – a common problem

Damage to racking uprights from fork-tine contact is widespread in warehouse operations – especially in narrow aisles and with less experienced drivers. Deformed racking uprights must be blocked off and inspected immediately according to the DGUV recommendations. The fork-tine guard considerably reduces this risk and is therefore also an economical protection against expensive rack repairs and downtime.

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Fork-tine pallet – GZP 4 or GZP 8?

GZP 4: for up to 4 tines – sufficient for smaller operations with one or two forklifts and a limited number of spare tines. GZP 8: for up to 8 tines – for larger fleets or operations that keep various tine sizes in stock. Both variants have identical external dimensions (1200×800×350 mm) and almost the same weight (28/29 kg) – the holders are adapted.

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Pick-up from all sides – forklift & pallet truck

The fork-tine pallet has continuous runners and can be picked up from all sides – both with the forklift and with simple pallet trucks. This enables relocation even without a forklift, for instance in tight areas or when the forklift is not available. Hot-dip galvanised for lasting corrosion protection, also for damp storage areas.

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Increasing the visibility of the tines

The red-and-white warning marking of the fork-tine guard makes the tine tips more visible even in poor lighting conditions – for drivers and pedestrians in the warehouse. This complies with the marking obligation under ASR A 1.3 (safety and health protection marking) and increases general warehouse safety. In operations with mixed traffic (pedestrians and forklifts), the marking is particularly important.

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Changing fork tines – when is it necessary?

Fork tines are subject to wear and must be inspected regularly. According to FEM 4.004 (European standard), fork tines must be replaced when the tine thickness at the heel has decreased by more than 10 %, when cracks or deformations are visible, or after 5 years of intensive use at the latest. Orderly storage of spare tines on the fork-tine pallet considerably shortens the downtime during a change.

Frequently asked questions about fork-tine accessories

A fork-tine guard is a protective attachment that is fitted onto the tips of the fork tines. It protects shelving, pallets, walls and goods from damage when the forklift drives in or manoeuvres. At the same time, the red-and-white warning marking increases the visibility of the tine tips for drivers and pedestrians. The fork-tine guard GZS is 995 mm long and fits fork tines up to 1200 mm in length. Fitting without tools – simply push on and hook in the securing device.
Racking uprights made of steel profiles are stable but sensitive to lateral impacts and notch effects from fork tines. A damaged racking upright loses its load-bearing capacity and can lead to collapse – with a considerable risk of personal injury and property damage. According to DGUV Information 208-043, damaged racking elements must be blocked off immediately and assessed by a competent person. The fork-tine guard is therefore not just a convenience solution but a concrete contribution to occupational safety, and it avoids expensive repairs and downtime.
A fork-tine pallet is a special load carrier for the orderly storage and transport of loose fork tines. Fork tines are heavy (20–60 kg each) and can hardly be moved safely without aids. The fork-tine pallet GZP holds 4 (GZP 4) or 8 tines (GZP 8) and can be picked up and transported from all sides with a forklift or pallet truck – hot-dip galvanised, 1200×800×350 mm, 28/29 kg own weight.
The fork-tine guard GZS fits fork tines with a length up to 1200 mm – this corresponds to the standard on forklifts up to about 3–5 tonnes load capacity. The guard is 995 mm long and fully covers the tine tip. For unusually short or very wide tines, check the dimensions beforehand (width of the fork pockets). The guard is made of sheet steel and painted – for heavy-duty forklifts with particularly massive tines, compare the technical details.
Fork tines must be inspected at least once a year by a competent person according to FEM 4.004 (European standard for fork tines). To be checked: wall thickness at the bend area (decrease > 10 % → replacement), visual inspection for cracks, deformations and damage, checking of the locking device. In practice, the driver should carry out a visual check at every shift handover. Orderly storage on the fork-tine pallet also makes the inspection of the spare tines easier.
Yes – the fork-tine guard is designed for continuous operation. The securing device prevents it from slipping off while travelling and lifting. It only has to be removed when it hinders the use of the forklift – for example when very tight pallet entries have to be driven into, where the 200 mm width of the guard is in the way, or when the guard prevents ground contact when driving in close to the floor. Otherwise it can stay permanently fitted and is maintenance-free.

Safety & order around fork tines

Our specialist team advises you free of charge – on the right fork-tine protection and the matching storage for your spare tines.

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