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Category · Filling stations & refuelling bays for fuels

Filling stations for fuel, diesel & heating oil – indoor & outdoor

Certified filling and refuelling bays for on-site and farm fuel stations – as a compact edge-threshold solution (TAW/KPS) or a modular sump system (KAP ECO/KAP GIRO) with up to 10 t wheel load. For indoor installation, covered areas and open-air mounting. Fully hot-dip galvanised, with a collection sump and drive-over ramps.

✅ WHG-compliant with a collection volume ✅ Up to 10 t wheel load / 40 t vehicle weight ✅ Indoor · under cover · open air ✅ Modular & expandable

Type TAW & KPS – compact

A rugged steel construction with drive-over edge thresholds (on 3 sides) as simple filling protection without a separate sump system – for indoor and sheltered areas. Three size variants, slip-resistant, from €4,016.

KAP ECO – modular sump system

Two collection sumps with 150 L volume each and drive-over ramps, maximum wheel load 10 t, fully hot-dip galvanised. For indoor and sheltered areas (KAP ECO) or open air with hinged covers (KAP ECO Outdoor). Modular and expandable from €7,054.

KAP GIRO – large-area for heavy trucks

Four collection sumps with 210 L volume each and heavy-duty gratings. Maximum vehicle weight 40 t, wheel load 6.5 t. For refuelling operations with heavy trucks and large vehicles. For indoor and outdoor installation from €8,967.

Complete package – ready to operate straight away

KAP ECO as a complete package for indoor (€11,429) or outdoor (€15,696) – including a splash-guard wall, ASS fitting, double-hose system for the pressure line and splash/lead-through protection for the fill line. No additional parts required.

Which filling station suits which application?

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Small operation – simple filling protection

For operations that need a simple, approved standing area when refuelling tractors or light vehicles: Type TAW or KPS (from €4,016) – a compact edge-threshold construction made of steel, slip-resistant, for indoor and covered areas.

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Trucks & heavy commercial vehicles

For refuelling operations with trucks up to 40 t gross weight: KAP GIRO (from €8,967) – four sumps with heavy-duty gratings, 210 L collection volume per sump. The wheel load of 6.5 t at 40 t vehicle weight meets the requirements of heavy fleet operations.

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Industry & construction machinery

For wheel loaders, excavators and other construction machinery with a high axle load: KAP ECO (from €7,054) – 10 t wheel load, 150 L collection volume, fully hot-dip galvanised. For indoor installation in halls or outdoors with hinged-cover protection (KAP ECO Outdoor from €12,779).

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Open-air installation

For operation without a roof, only the outdoor versions with hinged covers are suitable (KAP ECO Outdoor from €12,779, KAP GIRO Outdoor from €14,692) – the hinged covers protect the collection sumps from rainwater and prevent overfilling.

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Ready to operate straight away – complete package

For quick operation without planning individual parts: KAP ECO complete package (indoor €11,429, outdoor €15,696) – sumps, drive-over ramps, splash-guard wall, ASS fitting and double-hose system included. No additional accessories required.

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WHG compliance & approval

Filling stations must be built in accordance with § 18 AwSV (the German installation ordinance) and have a sufficient collection volume. The KAP ECO/GIRO systems meet these requirements. For the specific approval situation, we recommend consulting the responsible lower water authority.

Frequently asked questions about filling stations

A filling station (also a refuelling bay) is a paved, sealed standing area with collection sumps for refuelling operations outside public filling stations. Under the German Water Resources Act (WHG) and the installation ordinance (AwSV), it is mandatory for commercial refuelling systems when water-polluting substances such as diesel or heating oil are transferred or dispensed. The collection volume must safely retain any escaping fuel quantities until an incident is detected and remedied.
KAP ECO: two collection sumps with 150 L volume each, drive-over ramps made of chequer plate, maximum wheel load 10 t. Suitable for construction machinery, wheel loaders and heavy commercial vehicles with a high axle load. KAP GIRO: four collection sumps with 210 L volume each and heavy-duty gratings (instead of sheet-metal sumps), maximum wheel load 6.5 t, but maximum vehicle weight 40 t. For heavy trucks and articulated lorries – a larger standing area, higher total collection volume (4 × 210 L = 840 L). Both systems are fully hot-dip galvanised and modular in construction.
For setting up outdoors without a roof, only the outdoor versions are suitable: KAP ECO Outdoor (from €12,779) and KAP GIRO Outdoor (from €14,692). These have hinged covers that protect the collection sumps from precipitation. Without hinged covers, the sumps would overflow in the rain, which cancels out WHG compliance. The indoor and sheltered versions (without hinged covers) are only approved for covered areas.
The ASS fitting (shut-off safety system) is a safety fitting that keeps the inlet to the collection sump closed during normal operation. In the event of an incident (e.g. a leak), the sump is activated and collects the escaping fuel. The ASS fitting prevents rainwater or dirt that has entered during normal operation from filling the sump, and enables the controlled emptying of the collection sump. It is part of the complete-package versions (KAP ECO indoor and outdoor).
Hot-dip galvanising (hot-dip zinc coating) is the most effective corrosion protection for steel constructions in outdoor and industrial areas. The zinc layer bonds metallurgically with the steel and, even in the case of scratches and damage, protects through cathodic corrosion protection. Compared with paint coatings or other coatings, hot-dip galvanising offers a considerably longer protection period (25–50 years) in intensive operation with fuels, moisture and mechanical loading from vehicles.
The KAP ECO complete package contains: 2 sumps with drive-over ramps, a splash-guard wall (prevents fuel splashes during the refuelling operation), an ASS fitting (safety valve), a double-hose system for the pressure line (a double-walled hose for the fuel supply line) as well as splash and lead-through protection for the fill line. Unlike the basic equipment, all components necessary for operation are thus included without further purchases. The outdoor version additionally contains hinged covers for weather protection.

Find the right filling station for your operation

Our specialist team will advise you free of charge – on collection volume, wheel load, WHG requirements and the right model for your location.

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